SURFACE DRIVE PROGRESSIVE CAVITY PUMPS

Model

Torrent-PE-PCP

Surface Drive Progressive Cavity Pump (PCP) System

The surface drive progressive cavity pump (PCP) system is a highly efficient artificial lift solution consisting of a surface drive unit and a downhole progressive cavity pump. It is specifically designed for handling high-viscosity, sand-laden, and live well production operations.

Working Principle

The surface drive unit transmits rotational motion to the downhole PCP via the sucker rod string. The PCP operates as a positive displacement pump, where the rotor rotates within the stator, forming a series of progressing cavities that continuously transport fluid from the suction end to the discharge end. This mechanism allows for a steady, non-pulsating flow of formation fluids from the downhole to the surface.

Feature

✅ Energy Efficiency – Offers significant energy savings due to its smooth operation and reduced mechanical losses.

✅ Extended Pump Life – Long pump inspection intervals lower maintenance costs and operational downtime.

✅ Versatile Well Applications – Ideal for high-viscosity crude, sand-laden fluids, and gas-lift wells.

✅ Wide Operating Range – Handles fluid displacements ranging from 1 to 400 m³/d.

✅ Deep Well Capability – Supports maximum landing depths of up to 2000m, making it suitable for deep well applications.

Application

🔹 Heavy Oil & High-Viscosity Fluids – Handles thick crude with minimal emulsion formation.

🔹 Sand Production Wells – Tolerates sand cut fluids better than conventional pumps.

🔹 Live Well Production – Effectively lifts fluids in wells with high gas content.

🔹 Low-Rate & High-Rate Wells – Suitable for both low-volume and high-volume production scenarios.

Pump Model Specifications

Type	Rated Displacement (m³/d at 100rpm)	Rated Displacement (bbl/d at 100rpm)	Lifting Capacity (Height, m)	Lifting Capacity (Height, ft)
PCP7 Series	1	6	0 ~ 1800	0 ~ 5900
PCP28 Series	4	25	0 ~ 1800	0 ~ 5900
PCP40 Series	5.8	36	0 ~ 1900	0 ~ 6200
PCP75 Series	10.8	68	0 ~ 1800	0 ~ 5900
PCP120 Series	17.3	110	0 ~ 1800	0 ~ 5900
PCP190 Series	27.4	170	0 ~ 1800	0 ~ 5900
PCP300 Series	43.2	270	0 ~ 1200	0 ~ 3900
PCP400 Series	57.6	360	0 ~ 1300	0 ~ 4200
PCP500 Series	72	450	0 ~ 960	0 ~ 3100
PCP600 Series	86.4	540	0 ~ 960	0 ~ 3100
PCP800 Series	115	720	0 ~ 730	0 ~ 2400
PCP1100 Series	158	1000	0 ~ 730	0 ~ 2400
PCP230DT Series	33	208	0 ~ 1800	0 ~ 5900
PCP375DT Series	54	340	0 ~ 1800	0 ~ 5900
PCP460DT Series	66	410	0 ~ 1500	0 ~ 4900
PCP580DT Series	86.4	520	0 ~ 1500	0 ~ 4900
PCP800DT Series	115	720	0 ~ 1100	0 ~ 3500
PCP1200DT Series	172	1100	0 ~ 960	0 ~ 3100
PCP1600DT Series	230	1450	0 ~ 960	0 ~ 3100
PCP2000DT Series	288	1800	0 ~ 960	0 ~ 3100
PCP300U	43.2	270	1200 / 1800	3900 / 5900
PCP600U	86.4	540	1100 / 1600	3600 / 5200
PCP900U	130	810	730 / 1100	2400 / 3600
PCP1200DTU	172	1100	730 / 960	2400 / 3100