The ESP Intelligent Control Station is an advanced power management and automation system designed for efficient and real-time control of Electrical Submersible Pump (ESP) operations. It integrates a step-down phase shift transformer, input passive filter, Variable Speed Drive (VSD), Sine wave filter, and a step-up broadband transformer within a single skid.
This system collects, processes, and analyzes operational data from the ESP system, providing remote diagnostics, closed-loop control, and real-time monitoring. With PC and mobile access, operators can monitor and adjust parameters in real time, ensuring optimal pump performance. The 24-hour real-time monitoring system can detect anomalies and alert operators via mobile APP or SMS, reducing response time and preventing failures.
The ESP Intelligent Control Station enables continuous monitoring of the entire pumping process, reducing downtime, minimizing workover operations, and improving production efficiency. The system also helps identify the root cause of failures, allowing proactive adjustments and preventive measures to optimize ESP performance.
✅ Real-Time Remote Monitoring – 24-hour monitoring with PC and mobile access, enabling real-time adjustments.
✅ Comprehensive Data Management – Collects, processes, and analyzes operational data to enhance ESP efficiency.
✅ Advanced Automation – Integrated VSD, sine wave filter, and step-up transformer for precise speed and power control.
✅ Fault Detection & Alarm System – Automatic anomaly detection with instant alerts via mobile APP & SMS.
✅ Optimized ESP Performance – Reduces workovers, enhances pump life, and prevents unnecessary downtime.
✅ Energy-Efficient Operation – Helps adjust power consumption based on real-time data, improving economic benefits.
✅ Seamless Integration – Compatible with existing ESP systems, supporting automated oilfield operations.
🔹 Oil & Gas Production Plants – Enhances automation and efficiency in ESP-powered oil wells.
🔹 Unmanned & Remote Wells – Ideal for remote and offshore fields requiring real-time monitoring & control.
🔹 Harsh Environments – Designed to withstand extreme operating conditions in high-temperature and high-pressure wells.
🔹 Digital Oilfield Operations – Facilitates data-driven decision-making for enhanced ESP performance and reliability.
🔹 Energy-Saving & Cost Reduction – Supports smart oilfield management, reducing labor and improving overall operational efficiency.
ESP Intelligent Control Station Specifications
Types & Sizes of ESP Intelligent Control Station
| Type |
Input Voltage (kV) |
Rated Voltage (V) |
Rated Current (A) |
Size (L×W×H) mm (VSD) |
Size (L×W×H) mm (Skid) |
Weight (kg) (VSD) |
Weight (kg) (Skid) |
| ESPICSIII-0.38/145 | 10 ~ 33 | 380 | 145 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 875 | 9100 |
| ESPICSIII-0.38/215 | 10 ~ 33 | 380 | 215 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 872 | 9100 |
| ESPICSIII-0.38/305 | 10 ~ 33 | 380 | 305 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 1013 | 10500 |
| ESPICSIII-0.38/380 | 10 ~ 33 | 380 | 380 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 1125 | 11600 |
| ESPICSIII-0.38/480 | 10 ~ 33 | 380 | 480 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 1239 | 12950 |
| ESPICSIII-0.38/600 | 10 ~ 33 | 380 | 600 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 1396 | 13875 |
| ESPICSIII-0.38/720 | 10 ~ 33 | 380 | 720 | 2000 × 800 × 1850 | 9500 × 2600 × 2700 | 1588 | 15120 |
Parameters & Functions of ESP Intelligent Control Station
| Functions |
Specifications |
| Input Voltage | AC 3PH 380V |
| Input Frequency | 47-63Hz |
| Output Voltage | 0-INPUT |
| Output Frequency | 0-320Hz |
| Overload Capacity | 150% rated current for 1 minute, 180% rated current for 3 seconds, 200% rated current for 0.5s |
