ELECTRICAL SUBMERSIBLE PROGRESSIVE CAVITY PUMP

Model

Torrent-PE-ESPCP

Electrical Submersible Progressive Cavity Pump (ESPCP) System

The Electrical Submersible Progressive Cavity Pump (ESPCP) system is an advanced artificial lift solution that utilizes a multi-stage permanent magnet motor (PMM) to drive a progressive cavity pump (PCP). The motor is directly connected to the pump via a flexible shaft, ensuring efficient crude oil lifting to the surface.

This innovative rodless pumping system eliminates tubing wear, offers high reliability, low maintenance, and silent operation, making it particularly suitable for:

Conventional oilfields
Urban oilfields
Offshore platforms
Heavy oil wells with sand production
High-inclination, cluster, horizontal wells
Coalbed methane (CBM) dewatering and gas recovery

System Components

The ESPCP system consists of the following key components:

Submersible Permanent Magnet Direct Drive Motor – Provides low-speed, high-torque, and energy-efficient operation.
Protector – Protects the motor and enhances its lifespan.
Coupling – Made of wear-resistant, corrosion-resistant materials to improve torque transmission, reduce vibrations, and ensure operational accuracy.
Progressive Cavity Pump (PCP) – Features an interchangeable stator and rotor, with customizable rubber stators to adapt to different well conditions.
Surface Control Cabinet – Enables digital remote monitoring and intelligent operation.

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Feature

✅ High Efficiency & Energy Savings – The direct-drive PMM system achieves 90% energy savings compared to electric heating rod wells and 60% savings compared to conventional sucker rod pumps.
✅ Large Flow Area & Low Shear Forces – Ensures efficient heavy oil lifting with minimal fluid emulsification.
✅ High Starting Torque – The PMM drive provides up to 1.8–2 times the rated torque, perfectly matching the start-up characteristics of PCPs.
✅ Low Power Supply Voltage – Reduces cable requirements and enhances operational flexibility.
✅ Rodless Artificial Lift – Eliminates rod and tubing wear, surface noise, and potential leak points at the wellhead.
✅ Compact & Space-Saving – Requires no surface equipment, making it ideal for cluster well development.
✅ Adjustable Speed Control – Provides easy speed adjustments, reducing labor intensity and operational costs.
✅ Intelligent Digital Monitoring – Equipped with downhole temperature and pressure sensors, enabling:

Constant liquid level control
Automated intermittent pumping
Real-time system status monitoring‍

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Application

🔹 Heavy oil production with sand content

‍🔹 Directional and horizontal wells

‍🔹 High-inclination, deep wells

‍🔹 Urban oil extraction with noise and space constraints‍

🔹 Offshore and remote field operations

‍🔹 Coalbed methane (CBM) dewatering and gas production

Electrical Submersible Progressive Cavity Pump Specifications

Model	Theoretical Displacement (m³)	Recommended Theoretical Range (80-200rpm)	Max Lifting Height (m)	Motor Power (kW)	Rated Torque (N·m)	Rated Input Voltage (V)	Max Unit Installation Size (mm)
ESPCP-100-3/1200-6.5/380	3	2.4 ~ 6	1200	6.5	250	380	118(100)*
ESPCP-100-3/2400-6.5/380	3	2.4 ~ 6	2400	6.5	250	380	118(100)*
ESPCP-100-7/1300-6.5/380	7	5.6 ~ 14	1300	6.5	250	380	118
ESPCP-118-7/2000-6.5/380	7	5.6 ~ 14	2000	6.5	250	380	118
ESPCP-118-7/2800-11/380	7	5.6 ~ 14	2800	11	420	380	118
ESPCP-118-15/1200-6.5/380	15	12 ~ 30	1200	11	420	380	118
ESPCP-118-15/2400-15/380	15	12 ~ 30	2400	15	570	380	118
ESPCP-118-15/2800-15/380	15	12 ~ 30	2800	15	570	380	118
ESPCP-118-24/1200-11/380	24	19.2 ~ 48	1200	15	570	380	118
ESPCP-118-24/2000-15/380	24	19.2 ~ 48	2000	15	570	380	118
ESPCP-118-32/900-15/380	32	25.6 ~ 64	900	15	570	380	118
ESPCP-118-32/1500-30/660	32	25.6 ~ 64	1500	30	900	660	118
ESPCP-118-48/900-15/380	48	38.4 ~ 96	900	30	900	380	118
ESPCP-146-48/1200-40/660	48	38.4 ~ 96	1200	40	1300	660	146